Radiant Floor Heating Loop Calculator

Overview

Hydronic radiant floor heating works by circulating warm water through PEX tubing arranged in repeated “loops” (circuits) under the floor surface. A manifold supplies and returns water to each loop. The practical layout questions most people start with are: (1) how much tubing to buy, (2) how many loops you’ll need, and (3) whether each loop stays under a reasonable maximum length so pressure drop and balancing stay manageable.

This calculator estimates:

• Total tubing length in the heated area based on floor area and tube spacing.
• Number of loops needed based on a max loop length you choose.
• Approximate tubing per loop assuming loops are split evenly.

It does not replace a full heat-loss and hydraulic design. Use it for early planning, ordering, and sanity-checking a proposed layout.

How to use the calculator (inputs)

• Heated Area (sq ft): Net area you plan to heat (exclude tubs, cabinets, islands, stair landings, etc.).
• Tube Spacing (inches): Center-to-center spacing between adjacent tube runs. Typical ranges are 6–12 in (smaller spacing = more tube, more even heat, higher material cost, higher head loss).
• Max Loop Length (ft): Your target maximum circuit length. Common rules of thumb are about 250–300 ft for 1/2" PEX, shorter for smaller tube, longer for larger tube (details below).

Calculation method and formulas

In a simple back-and-forth (serpentine) or spiral approximation, the tubing length per square foot is inversely proportional to spacing. Converting spacing from inches to feet is the key step.

Spacing in feet:

sft = sin / 12

Estimated tubing length in the heated area:

L ≈ A / sft = A ÷ (sin/12) = 12A / sin

Where:

• A = heated area (ft²)
• s = tube spacing (in)
• L = estimated tube length in the heated area (ft)

MathML version of the same relationship:

Number of loops (rounded up to keep each loop under the max):

N = ceil(L / Lmax)

Approximate tubing per loop:

Lloop ≈ L / N

Important note about “extra” tubing not included

The formulas above estimate tubing in the heated field. Real installations often need additional length for:

• Home runs / leaders from the manifold to the start of the heated area and back.
• Routing around obstacles and maintaining bend radius.
• Service slack at the manifold.

As a planning allowance, many installers add something like 10–30 ft per loop (sometimes more) depending on manifold location and routing complexity. If your manifold is far from the room, measure or budget accordingly so you don’t under-order tubing.

Typical max loop lengths (rule of thumb)

Maximum loop length is mainly about keeping pressure drop manageable so the circulator can deliver the needed flow and loops can be balanced. Exact limits depend on tube diameter, flow rate, fittings, layout, and acceptable head loss.

Interpreting the results

• Total tubing length helps with ordering PEX and planning routing. Remember to add the leader/home-run allowance.
• Number of loops informs manifold port count and how you might divide zones (e.g., one room may be multiple loops on the same thermostat/zone valve).
• Length per loop is a rough target. In practice you’ll try to keep loop lengths similar so balancing is easier. If one loop is much longer than others, it may receive less flow and deliver less heat.

Worked example

Scenario: You have a 450 ft² kitchen/dining area. You want 9-inch spacing and you want to keep 1/2" PEX loops at or under 300 ft (excluding leaders).

1. Convert spacing: 9 in = 9/12 = 0.75 ft
2. Total tubing in the heated area: L ≈ A / sft = 450 / 0.75 = 600 ft
3. Loops needed: N = ceil(600 / 300) = 2
4. Tubing per loop: Lloop ≈ 600 / 2 = 300 ft

Planning note: If your manifold is, say, 15 ft away (one-way) and routing requires about 30 ft of leader per loop (out + back combined), you might budget roughly 600 + (2 × 30) = 660 ft total tubing to purchase, plus a small waste factor for cuts and routing.

Spacing trade-offs (quick comparison)

Smaller spacing increases tube length per area and typically improves floor surface temperature uniformity and heat output capability (assuming the rest of the system supports it). Here’s how spacing alone changes estimated tubing for a fixed area:

Limitations and assumptions (read before building)

• Heat loss not included: The calculator does not determine whether your spacing/water temperature can meet the room’s heat load. Building insulation, glazing, air leakage, and climate drive required output.
• Floor assembly matters: Slab-on-grade vs. thin-slab vs. staple-up under subfloor will change output and required water temperatures. So do transfer plates and insulation below/around the tubing.
• Floor covering R-value: Tile, vinyl, engineered wood, carpet/pad all change how much heat reaches the room and how evenly it spreads.
• Leader lengths not included: Manifold-to-room supply/return runs can add meaningful footage and should be planned separately.
• Hydraulics simplified: Max loop length is treated as a hard cap, but real head loss depends on tube size, flow rate (GPM), water temperature/viscosity, and fittings. Consult manufacturer pressure-drop charts for final design.
• Layout geometry ignored: Real rooms have odd shapes, obstacles, and edge zones that change exact footage.
• Not code/engineering advice: Verify local code requirements, oxygen-barrier needs, mixing/controls, slab insulation, and boiler/heat-pump design with a qualified professional.

Practical tips

• Keep loops similar in length within a zone to simplify balancing.
• Plan manifold placement to minimize leader lengths (saves tubing and reduces head loss).
• Don’t push max loop length “just because it fits”; shorter loops often perform and balance better.
• Order a little extra to cover routing, mistakes, and future repairs (common practice is a small percentage plus leader allowance).